Insta-Panel Pre-Fabricated Control System for $9,975.00
Project and Operation Managers are hampered by reduced workforces, greater workloads and a surplus of low priority projects. Often, you don’t have time to spec each control system feature, and many worthwhile projects are delayed or canceled. Once a project is completed, you must find time to re-specify similar features on the next assignment.
As automation integrators, we’ve seen these issues first hand. We have developed a pre-fabricated control system that can help you break through these bottlenecks, often with a system delivered in one day.
- What is EPIC's Insta-Panel?
- Main Insta-Panel Features
- Standard Insta-Panel Specifications
- Optional I/O Cards and Accessories
- Applications For Insta-Panel Use
- Custom Panel Availability
- Order Today, Install Tomorrow
What is EPIC's Insta-Panel?
Insta-Panel is a standard control box equipped with a flexible HMI for complete installation. It is easy to use and will integrate quickly and completely to your new or existing industrial systems. We’ll lighten your workload and provide a standard resource that can be utilized through a wide variety of projects. Why use EPIC's Insta-Panel?
Main Features
- Specifications Pre-Installed: Order a complete control system by purchase order or credit card within ten minutes. Schematics and specifications are included with one part number
- Standardize Your Plant: The complete system allows you to install the first standard building block of distributed plant architecture
- Overnight Delivery Availability: All orders placed by 1:00 PM CST can be overnight delivered to your plant the next business day
Additional Features
- Flexibility: Insta-Panel can be applied to virtually any process or machine application
- Quick Customization: Expandable and customizable to accommodate special input and output requirements
- Complete Solution: One part number specifies the entire control system
- NEMA 4 enclosure
- CompactLogix Processor
- I/O
- Operator interface
- Power supply
- FAT Testing: Each system is carefully inspected with FAT testing performed on each panel before shipment.
Standard Panel Specifications
The standard EPIC Insta-Panel package features an industrial PLC control system with touchscreen interface and room for additional expansion and capacity. The electrical control panel includes (but is not limited to):
- Fully engineered, pre-designed, pre-fabricated, fully tested control panel
- Versatile, multi-function panel can be applied repeatedly throughout a facility for easy plant standardization
- Simple design for easy installation and maintenance
- Allen Bradley CompactLogix Controller 1769-L23E-QB FC1B. Other controller options available upon request. View controller manual, View I/O manual
- Operating range 32° - 140°F
- 512 KB available memory
- 1 Ethernet/IP port
- 1 RS-232 serial port (DF1 or ASCII)
- 16 DC inputs (10-30V DC, sink/source)
- 16 DC outputs (24V DC, source)
- 4 analog inputs (0-10V DC or 0-20 mA DC, differential or single ended, 8 bit resolution)
- 2 analog outputs(0-10V DC or 0-20 mA DC, single ended, 8 bit resolution)
- 4 high-speed counters (250 KHz)
- Pre-installed brackets for easy mounting
- Optional 1769 expansion modules, up to 3 additional
- Power supply, 24V DC
- A weatherproof NEMA 4 enclosure
- E-Stop push button on front of panel for safety
- E-Stop relay, Allen-Bradley 700 series
- Panelview Plus color touch screen HMI on front panel, meeting NEMA 4 rating (211 x 158 mm, resolution: 640 x 480 pixels) View technical manual
- 6 port Ethernet switch, with additional capacity for up to 4 Ethernet devices (VFD drives, weigh scales, etc...)
- Wire and terminal labels for easy identification
- Parts list, electrical schematics, cabinet layout drawings, and PLC/HMI manuals included
- Battery backup
- 120VAC convenience receptacle for laptop plugin, etc.
Optional I/O Cards and Accessories:
Insta-Panel can be customized to fit your needs. The control box include three I/O cards, as fully installed and wired modules, of any combination of the following:
| Discrete Inputs | 16pt 24V DC sink/source | 1769-IQ16 | $250 |
| 32pt 24V DC, sink/source | 1769-IQ32 | $425 | |
| 16pt 120VAC | 1769-IA16 | $300 |
|
| ---------------- | -------------------------------- | ----------- | ----- |
| Discrete Outputs | 16 24V DC source | 1769-OB16 | $325 |
| 32 24V DC source | 1769-OB32 | $525 | |
| 16 120VAC TRIAC output | 1769-OA16 | $450 |
|
| ----------------- | -------------------------------- | ----------- | ----- |
| Relay Outputs | 8 outputs | 1769-OW8 | $225 |
| 16 outputs | 1769-OW16 | $400 | |
| ----------------- | -------------------------------- | ----------- | ----- |
| Analog Inputs |
4 inputs, differential or single ended |
1769-IF4 | $500 |
| 8 inputs, differential or single ended | 1769-IF8 | $800 | |
| ----------------- | -------------------------------- | ----------- | ----- |
| Analog Outputs | 2 outputs, single ended | 1769-OF2 | $500 |
| 4 outputs, single ended | 1769-OF4 | $750 |
|
| 8 outputs, single ended | 1769-OF8C | $1475 | |
| ----------------- | -------------------------------- | ----------- | ----- |
| RTD Card | 6 RTD inputs | 1769-IR6 | $1050 |
| ----------------- | -------------------------------- | ----------- | ----- |
| Thermocouple Card |
6 thermocouple inputs | 1769-IR6 |
$1050 |
Applications For Insta-Panel Use
EPIC Systems has experience automating many types of applications. Insta-Panel automated control system can be easily upgraded or customized for any of the following purposes:
- Modular Process Systems
- Industrial Process Systems
- Distillation Systems
- Chemical Process Systems
- Steam Systems
- Cooling Systems/ Cooling Water Systems
- Fuel Delivery Systems
- Wastewater Treatment Systems
- Line-of-sight SCADA
- Sanitary Process Systems
- Pharma Grade
- Food Grade
- Water Systems
- Purified Water Systems
- Sanitary Piping Systems
- Beer Processing
- Chilled Water Systems
- CIP Systems
- Sanitary and Industrial Process Systems
- Batch Manufacturing Systems
- Batch Mixing Systems
- Batch Reactor Systems
- Coating Systems
- Continuous Production Systems
- Heat Transfer Systems
- Inline Blending Systems
- Lab Plants
- Pilot Plants
- Portable Plants
- Production Plants
- Raw Material Systems
- Tank Farm Systems
- Industrial Process Systems
- Production Line Integration
- Packaging Lines
- Assembly Lines
- Conveyor Systems
- Web Handling Systems
- Machine Lines
- Forming Systems
- Plus more!
Custom Panels
EPIC can customize an Insta-Panel or manufacture a completely new control system through our custom automation process. Insta-Panel can be easily upgraded for any of the following applications:
- UL 508 code certified panel
- NEC (NFPA 70) certified panel
- All Stainless steel
- NFPA 79 certified panel
- Hazardous material classification areas with appropriate air purge system:
- Bebco X or
- Bebco Y
For information on our custom automation solutions, please contact an EPIC Engineer today.
Order Today, Install Tomorrow
To order Insta-Panel:
Call (314) 845-0077
Payment can be made with credit card or as a P.O. An Insta-Panel from our stock will be shipped overnight to your facility
